Automatic Three Side Gusset Pouch Making Machine
GS 24 TSG
4
Total Number of Webs
Yes
sustainable Pouching
12
total number of servos
70
Production speed
Overview
Galaxy’s Pouching Machine Model: GS 24 TSG is a high speed automatic Three Side Gusset Pouch making machine. The machine takes into account the production speeds, sealing consistency, quality, pulling speeds and sealing intensity to produce beautifully sealed and secured pouches even at higher speeds.
With the amazing servo controlled seal time and wait time functionality the operators can setup the machine in short time. The machine has recipe feature to save all the setup data into the system which can be fetched by operators anytime making it very operator friendly and easy to setup line.
From automated cutting and sealing to adjustable speed control, this machine provides a variety of features that can help businesses save time and money while producing top-notch pouches. This will give you an edge over your competitors and will make you stand out at the top in the market.
Sustainable Pouching
Model GS 24 TSG is fully packed to produce pouches from Fully Recyclable Same Family Films suitable for Pouching.
Some of the amazing features of this line are:
- High Torque Cutter feature for materials more than 200 microns in thickness.
- High Speed Flying Cutter to remove trim in film running direction.
- Live Production Data Feedback to Management on any smartphone or tablet.
- Digital Precision Control System Over Pulling, Sealing and Cutting factors.
- Recipe Feature to Save Production and Setup Data in the System.
- Web Buffer System to Change Web While Machine is in production.
- All Gusset Web Registration System.
- Micro Perforation Unit for Perfect Flower / Diamond Formation.
Type of POUCHES
One Up Production from Two Webs (Main Web & Cross Web) :
200 mm to 580mm {H} x 100mm to 400mm {W} x 30mm to 70mm {G}
Double Up Production from Two Webs (Main Web & Cross Web) :
150 mm to 290mm {H} x 100mm to 200mm {W} x 30mm to 70mm {G}
One Up Production from Two Webs (Main Web & Cross Web) :
150 mm to 550mm {H} x 100mm to 400mm {W} x 30mm to 50mm {G}
One Up Production from Three Webs (Main Web, Cross Web & Bottom Web) :
200 mm to 580mm {H} x 100mm to 400mm {W} x 30mm to 70mm {G}
Double Up Production from Three Webs (Main Web, Cross Web & Bottom Web) :
150 mm to 290mm {H} x 100mm to 200mm {W} x 30mm to 50mm {G}
Technical Specifications
* Primary Unwinding Unit (1250 mm) Horizontal With Auto Tension Control System and Line guide (E+L German Make).
* Cross Gusset Horizontal Unwinding Unit (300 mm) for Printed Or Unprinted Web with 35m Buffer Zone, Edge Guide System and Auto Tension System by E+L Germany.
* Bottom Gusset Horizontal Unwinding Unit (200mm) for Printed Or Unprinted Web with Auto Tension by E+L Germany and Buffer Zone.
* Longitudinal Strip Sealing Station With Two Heads.
* Longitudinal Zipper Sealing Station With Two Heads.
* Longitudinal Sealing Station with Three Heads.
* Multiple Cross Stations.
* Ultrasonic Bit Fusing Station with Branson USA make Ultrasonic Units.
* Trim Winders.
* Dual Cutting Servo Controlled Assembly.
* Two Rolls Zipper Unwinder with Two Ups entry guides.
* Micro Perforation Unit for Precise Diamond / Flower Formation.
* Total 12Nos. of Servos by B&R Austria.
* Programmable Logic Control Module by B&R Austria.
* Display automation panel 15.05″XGA TFT 1024 X768 Pixel, Single Touch.
* Temperature Controllers PLC Module.
* All Pneumatic from SMC and Festo.
* All kinds of Punches.
* Online Vision System for Cutter Control.
* Online QC System.
* Vacuum Suction Units for Punch Waste Collection.
* Micro Perforation Unit.
* Coreless Trim Winders.
* Air Flash System.
* Double Cut Trim Suction Unit.
* Online NRV or Coffee Valve Fixing Unit.
Machine Strengths at a glance
Our Strong Points
The unique selling points of our pouching machines are maximum performance (even in harsh conditions), user friendly interface, reliability and above all cost effectiveness. Our machines comply with international standards and can be customized depending on the customer’s requirements; meeting both simple as well as complex needs.
Most Frequently Asked Questions and Answers
FAQs
The maximum web width for main unwinder, cross web unwinder and bottom gusset unwinder are 1250mm, 300mm and 200mm respectively. The main unwinder, cross unwinder & bottom unwinder comes equipped with Auto Tension and edge Guide System by E+L Germany.
Machine comes equipped with Sealing and Cooling Stations to produce a wide range of Zipper Pouches.
There are Multiple Cross Stations:
- Cross Bit Fusing Stations.
- Cross Sealing Stations.
- Cross Cooling Stations.
Machine also has provision for additional one extra Cross Ultrasonic Bit Station which utilises Branson USA made Ultrasonic Units.
Customer has option of Fixing NRV or Coffee Valves Online on the Machine via Galaxy’s NRV Fixing Unit.
The machine is able to run four webs in registration. Even the front and back of the pouch can be from separate webs.
Machine has three types of Longitudinal Stations in it.
First one is Strip Sealing & Cooling Station with Two Heads.
Second one is Zipper Sealing & Cooling Station with Two Heads.
The last one is Bottom Sealing Station with Three Heads.
Our Shape Cut technology is class apart and generations ahead.
Equipped with servo control precision system, the cutting pressure of shape cut unit can be increased or decreased in microns from machine main screen via a simple touch.
This ensures you get maximum output from your shape cutting wooden die and reduces the setup wastage exponentially.
Model GS 24 TSG is fully packed to produce pouches from Fully Recyclable Same Family Films suitable for Pouching. To know more about it, kindly drop us an email at marketing@galaxypacktech.com
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